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Our data M Newsletter (InfoForum)
"Roll forming" special edition
January 2008 - PDF 2,32 MB 

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data M´s next shows and seminars (excerpt):
September  2008: TUBE CHINA 2008, Shanghai / China

click for all detailed events...

COPRA® RollForm Seminar and Update Training at data M:
17th to 21st November, 2008

We've scheduled five days for the purpose, from 17 through 21 November. The event will offer you an opportunity to find out in full about the possibilities presented by our software solutions for roll forming.
This refresher and update seminar will enable you to discover the new functions of our software or even rediscover things you might have forgotten.
Venue: data M Software GmbH Office in Valley/Oberlaindern, Germany
--> Deadline for registration: 17th October, 2008
For more info:   Info Flyer (PDF) / Registration Form (PDF) oder  ...contact data M

Exhibition TUBE 2008 in Düsseldorf successfully concluded:
data M Software GmbH would like to thank all visitors for the friendly conversations we had at the Tube 2008 in Düsseldorf.
We are happy to say that the new version – COPRA® FEA RF 2008 – our Finite Element Analysis software for the Roll Forming Process has met your special interest. We hope to see you again at the next Tube exhibition, which will be held in two year’s time.
Your data M Team

Innovative data M software solution helps create new product range:
In its new manufacturing process for free-form standing seam profiles called Kalzip XT, Corus Bausysteme GmbH based in Koblenz developed an entirely new roll forming technology that enables it to fabricate profiles of virtually any geometry. The complex and innovative roll forming concept is controlled and supported by software from data M.        ...more info (PDF 805 KB)   or   ...contact data M 

Producing discontinuous roll formed profiles:
data M Software offers you a new method for fabricating stress-matching profiles.               ...more info (PDF 643 KB)   or   ...contact data M  

In-house exhibition with Seminar on mount Wendelstein successful finalized!
In-house exhibition 2009 planned:

Roll Forming on Top - Future Trends of Roll Forming, Design, Optimization, Verification.
These has been subjects of our this year's In-house exhibition - not only discussed and cross-referenced at data M's premises. One big highlight was also the COPRA® RollForm Seminar on top of the mount Wendelstein (picture). Also the numerous participation made this event to such a successful one. data M would like to say thank you very much to every participant at the COPRA® RollForm seminar and user meeting 2007. It was your partaking that made this event such a successful one.
We are already planning the next seminar in May 2009. We are looking forward to seeing you then and hope that together with you it will just as interesting.
...more info (PDF 478 KB)  
or   ...contact data M  

New Release - COPRA® RF 2007 software version introduced:
data M introduced the new software for roll forming "COPRA® RF 2007" at the EuroBlech 2006 in Hannover, Germany. "COPRA® RF 2007" will be available in March and is then supported by the new AutoCAD version.
Roll forming tools in Autodesk's Inventor Series 11? At the EuroBlech 2006 data M introduced a new interface of COPRA® RF for Inventor. - Curious?
Just contact us for further information...   support@datam.de   

data M joins European Research project for Flexible Roll Forming:
The main objective of the proposal of the PROFORM project is to develop a new engineering and manufacturing concept based on a built-to-order system for reducing lead time and costs in producing high technology transport components for chassis and vehicle bodies.
Roll forming is a high productive technique that is well-established in industry for the manufacturing of large quantities of profile-shaped products. The prevailing technique involves the use of steel materials of changing qualities and thicknesses fed into the machine from a continuous coil. The roll forming line generally includes an accumulator with an uncoiler, the forming machine with in general 20-50 forming stands, and a cutoff press. The accumulator permits continuous operation of the machine even during coil changeover. At the end of the line, the continuous profile section is cut to length by the cutoff press.
So far, the basic limitation of the roll forming process is mainly due to the fact that traditional roll forming machines have fixed rollers which limit the formed products to straight sections and constant cross sections geometry along the longitudinal axis. As a result of this project a production line for “variable cross sections” over the longitudinal direction will be realised in order to prove the industrial application of this new forming technology.

Picture: Concept of a flexible RF stand at PtU Darmstadt
M
ore info about this project at: http://www.proform-ip.org

data M at the newly opened TUBE Arabia 2007:
The Tube Arabia exhibition in Dubai that opened in January proved to be an encouragingly successful event for the ITA and its exhibitor group. data M Software GmbH and its Indian daughter data M Software India Pvt. Ltd. presented COPRA®-products at a common both to the Arabian world.
Our products like COPRA® Roll Forming for Tubes led to a high interest on the Arabian market and also to a excellent balance: „All in all we are very happy with the result!“, said Albert Sedlmaier, managing director of data M and Chairman of the International Tube Association (ITA).

The exhibition was formally opened by His Highness Sheik Hasher bin Juma Al Maktoum, Director of the Department of Information for Dubai, and a member of the reigning family. The ITA booth was honoured with a visit by the Sheik where he met ITA Chairman Albert Sedlmaier and Executive Secretary Phillip Knight.

Picture: Sheik Hasher bin Juma Al Maktoum seen with Friedrich Kehrer of Messe Düsseldorf, ITA Chairman Albert Sedlmaier and Executive Secretary Phillip Knight

COPRA® Software Maintenance:
A software maintenance agreement enables you to receive new updates automatically and without further cost. With this you secure the full value of your investment and you influence our new developments.   ...more info (PDF 1,3 MB)   or   ...contact data M  

COPRA® Hotline Support:
We assist you not only via e-mail, fax and phone but also online. With it our support team is “on the spot”. Additionally you can also phone us via Internet. We are using Skype. More information you will find at:   www.datam.de/help/index.htm   or   ...contact data M

User report: COPRA® RF:
With a workforce of some 3,000 and annual turnover of nearly 750 million, the Profilform division of Austria's voestalpine combine, based in Krems, is one of the world's leading producers of tubes and profiles. To meet constantly increasing demands in terms of both the complexity of profile structures and reduction of turn-around times within a framework of shorter innovation cycles, the company opted for COPRA®, the CAD/CAM system from data M Software. This solution enabled it to achieve substantial process optimization and markedly faster turn-around.                                                                                             ...for more info, go to page 2 of our Info-Forum "Turn-around cut in half" (PDF)  

Fundamentals of Tube Mill Operation:
data M Software supports training course from TPA, Tube and Pipe Association International. This course is a guided tour of the welded tube making process, from coil receiving through exit. Participants will become familiar with the processes necessary for making tube and how those processes work. This fundamental course is ideal for those who don't have a strong background in tube production but are comfortable with a computer and with basic math and science.
COPRA Software was used in the development of this course, with the compliments of 
data M Software.   ...more info

COPRA® FEA RF now also allows the analysis of the welding process:
COPRA® FEA RF now with an integrated simulation of the welding process as well - in addition to the analysis of the forming process before and after the welding unit.
COPRA® FEA RF actually allows for both - the verification of roll tool design as well as the analysis of tube making and roll forming processes.   ...contact data M   

Total Quality Management in the Design and Analysis of Roll Forming Tools:
...by using both - an optical Roll Inspection System and Finite Element Analysis software. A new software module allows the simulation and analysis of the roll forming process: “COPRA® FEA RF” software is based on an optimised MSC.MARC solver and the result of almost 10 years research and development at data M in the field of roll form analysis calculation.                                     ...more info   or   ...contact data M   


Content INTRO Roll Forming:  


COPRA® Software and Hardware
Products for the Roll Forming and Tube & Pipe Industry   

  • data M not only offers innovative products for sheet metal and roll forming industry, but also the sound advice and backup service you can get only from a leading company in roll form engineering. data M Software GmbH is the leading software developer and provider of engineering services for roll forming software and tube mill roll design software - worldwide. Several hundreds of users are working with COPRA® RollForm software - in more than 50 countries. data M' s staff of high qualified engineers (with university degrees on mechanical engineering or software engineering) and affiliates are also providing effective tool design and trouble shooting services - on a local base.

  • COPRA® software is designed by software engineers and mechanical engineers. They have both - the skills to write complex programs in modern programming languages like C++, as well as experience in mechanics and metal forming in order to develop what you need:
    -  a leading solution for your specific tasks

  • COPRA® roll forming software does not only mean an effective solution for profile design or profile unfolding. data M's product portfolio also comprises leading tools for roll form simulation or quality control for both - roll tooling as well as profiles. These are just a few examples of data M's various number of products for the sheet metal industry. 

  • We are partnering with our customers to improve their results.
    data M is not only offering software solutions but also engineering services and special purpose machines.
    data M is offering sound advice and a continuous development of its products - for your advantage 
    (as we have been doing since we started in 1987). 

  • data M Software and Engineering is also providing hard- and software development services for leading domestic and international OEM customers (e.g. Autodesk or international operating makers of press brakes or roll forming lines).


COPRA for Drawing Rings

  • COPRA® comprises the entire roll form engineering process - from calculation and flower design to roll tool design, part lists and tool production. Furthermore, a comprehensive database management system for profile and tool management has been integrated. All program modules give access to a central COPRA® -data base. The COPRA® software package has got a modular structure.

  • COPRA Roll FormingCOPRA® RF can be customized to your requirements. You may start with individual (program-) modules and develop YOUR customized solution step by step - according the growing needs of your customers.

  • COPRA® is completely integrated into AutoCAD. This symbiotic conception provides the user with the possibility to use all CAD- and COPRA® -functions at the same time.
    This means high operational comfort and fast access without loss of time caused by switching to other programs or the necessary data exchange.
    You may even get COPRA shipped with AutoCAD software built in...
    There is a version for CoCreate's ME10 avaialable as well. Please contact us for more info on this topic.

  • A 2-step roll form simulation solution (DTM = Deformation Technology Module and FEA = Finite Element Analysis) leads you to an optimum product quality. 


Why COPRA® ?

  • COPRA® is THE complete process chain for design and manufacture of optimized rollform tooling as well as tube mill rolls.

  • COPRA® offers a central data base which guarantees simple manipulation and quick access to the data stored.

  • COPRA® is 100% integrated into CAD on the market. This combination gives rise to a synergy effect saving the user time and costs.

  • COPRA® combines theory and practice.

  • COPRA® gives you access to data M´s engineering and consulting services.

  • COPRA® helps you to avoid bottlenecks. If you have capacity bottle-necks in design, data M is able to offer you a complete roll design service, being done with the same software - of course.

  • COPRA® offers efficient functions e.g. combination tool sets and automatic dimensioning and much more.

  • COPRA® manages quantities of roll tools with a professional database system.

  • COPRA® allows you to recycle your existing stock rolls by means of the COPRA Roll Scanner.

  • COPRA® - Deformation Technology Module (DTM) simulates your roll forming process and opens a new way for optimizing existing tool sets - as well as for designing high quality tooling.

  • COPRA® FEA RF by data M Software has been the world's first commercial finite element analysis software - released in 2000 after a continuous research and development since 1992.

  • COPRA® FEA RF by data M Software has been proven in a great number of industrial projects and gives you the sound technical backup you need in critical situations.

  • COPRA® gives you a quick return of your investment.

  • COPRA® is being used by more than 500 companies in more than 50 countries.

  • COPRA® saves your investment in design software due to continuous development according to future requirements. It has been developed and improved continuously since it's first release in 1984.

data M's engineers are keen on working for you

COPRA® - the roll-forming conception!
Wherever you are - our engineers are at your service and looking forward to working for you.


Growing with data M

data M Software + Engineering worldwidedata M not only offers innovative products for sheet metal and roll forming industry, but also security you can achieve only from a leading developer. data M Software GmbH and its affiliated companies data M Corporation and data M Engineering are the largest software developers for roll forming software and tube mill roll design software worldwide. Several hundreds of users are working with COPRA roll form software - in more than 50 countries worldwide. Ask us for references !
By the way: COPRA® RF is available in 7 languages.
Following some of our users/ customers working with COPR® roll forming software and services:

North America 
CANADA:
Empire Precision Tooling, Canada
Samco Machinery Ltd., Canada
Wiremold, Canada
USA
Chicago Roll Company, Ill, USA
COMET ROLL & MACHINE CO., Ill, USA
Hoffman Tool & Die, Ill, USA
Lockformer, USA
Michigan Rollform Co., USA
National Partitions, Fla., USA
OSU, Ohio, USA
Pullman Industries, USA
Roll Kraft, OH, USA
Schaeffer Industries, USA
TPA, Tube&Pipe Association
Yoder, Ohio, USA

South America 
BRASIL:
uper Industria Metalurgica S.A., Brasilia
Zikeli, Brasil
COLOMBIA:
Arquitectura Metalica S.A., Barranquilla, Colombia
URUQUAY:
Cinter, Uruquay
VENEZUELA:
UNIVENSA, Venezuela

Africa 
SOUTH AFRICA:
Macsteel, RSA

Asia/ Pacific
AUSTRALIA:
One Steel, Australia
BHP Building Products, Australia
BHP Tube Steel International, Australia
Palmer Tube Mills, Australia
INDIA:
Dee Tee Industries, India
Dewas Tools, India
Gallium Equipment, India
Godrej, India
Star Auto, India
Tube Products of India, India
TI Metal Forming, India
People's Republic of China:
North China University of Technology, Beijing, P.R. China
ACL Group, Ghuangzou
ROC Taiwan:
Yeun Chyang Industrial Co. Ltd.
Hui Deng Enterprise
Sen Fung
JAPAN:
Kusakabe, Japan
Sanyo Seiki, Japan
KOREA:
KITECH, Korea
POSCO Steel, Korea 
MALAYSIA:
BHP-Lysaght (M) Sdn Bhd, Malaysia
Precision Tube Products, Malaysia
THAILAND:
S.P.T. Steel Trade Co., Ltd., Thailand
Thai Metal Sheet Products, Thailand
Thai Koon, Thailand
VIETNAM:
Dai Nam Steel Pipe Company Ltd., Vietnam
NEW ZEALAND:
Hayes International, New Zealand

Europe
AUSTRIA:

Haas Profiliertechnik, Austria
Voest Alpine Industrieanlagenbau, Austria
Voest Alpine Krems Ges.m.b.H.
WMT Wuppermann Metalltechnik, Austria,
Welser Profile, Austria

Zeman Bauelemente, Austria
BELGIUM:
Remi Claes Aluminium, Belgium
Sadev, Belgium
DENMARK:
IB Andresen Industri, Denmark
Erling Jensen, Denmark
FINLAND:
MACRING OY, Pikkio, Finland
Rautaruukki
Rollsett-Machine Oy
Samesor, Finland
Sintech OY, Finland
FRANCE:
Dal´ Alu, France
Guy Chery, France
Jidet, France
Profil Alsace, SARL, France
SOLLAC, France
Tubeurope, France
Valmeca, France
GERMANY:
Alcatel Kabel AG / Co., Germany
ARUP, Dortmund, Germany
Benteler, Paderborn, Germany
Butting, Wittingen , Germany
Deggendorfer Werkstätten, Germany
Nagel Profiliertechnik, Ebhausen, Germany
Fritz Schäfer, Neunkirchen, Germany
Linde + Wiemann, Dillenburg, Germany
Mannstaedt Hohl- und Kaltprofil, Troisdorf
Metallschlauchwerk Witzenmann
Präzisionsprofil, Köln , Germany

Profilmetall, Hirrlingen
RAS Reinhardt Maschinenbau (Trapezoidal Sections), Sindelfingen
Schöller Werke, Hellenthal, Germany
Schmolz und Bickenbach, Düsseldorf
SMS Meer GmbH, Germany
Springob Profil GmbH, Anröchte, Germany
Stenbrock Konstruktionsbüro, Germany
Templet GmbH, Hainburg, Germany
Thyssen Krupp Stahl, Germany
PTU, Technical University Darmstadt .
Walzwerk Finow, Eberswalde, Germany
Profilwalzwerk Alfred Gnida, Nürtingen
VAW Alutubes, Germany
WMG Willwacher Maschinen, Germany
GREECE:
ISOBAU Hellas SA, Greece
Europe
ITALY:
Arvedi, Italy
Gasparini, Italy
Marcegaglia, Italy
PIEMME, Italy
S.T.A.M., Italy
NETHERLANDS:
Corus Tubes B.V., Netherlands
Dibalex bv, Netherlands
Hoogovens Research, Netherlands
Overeem Metaal, Netherlands
van Otterloo, Netherlands
NORWAY:
Hydro Aluminium, Norway
PPT Profil og Presse Teknikk as, Norway
POLAND:
Huta Florian, Poland
Stalprodukt Bochnia, Poland
ROMANIA:
SC Intfor, Romania
SPAIN:
Diper Diseno y Perfilado, Spain
Diseno Mecanica y Construc. S.A., Spain
Aceralia, Spain
Fagor Arrasate, Spain
Talleres Legutiano, Spain
TALSA Talleres de la Salve, S.A., Spain
Trabajos de Perfilado, S.A., Spain
SWITZERLAND:
Hermann Forster AG, Switzerland
Jansen Stahlröhrenwerk, Switzerland
Stahlrohr AG, Rothrist, Switzerland
SwissCAB, Yvonand, Switzerland
SWEDEN:
Avesta Sandvik Tube, Sweden
TURKEY:
Borusan Birlesik Boru, Turkey
Elmaksan, Turkey
UNITED KINGDOM:
Bowers and Jones, United Kingdom
British Steel Group, United Kingdom
Compound Sections, United Kingdom
Formit, United Kingdom
Hockley Roll&Tool, United Kingdom
EWS (Manufacturing) Ltd., UK
METSEC, United Kingdom
Quasar Microwave Technology, UK
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Fon: +49 (0) 8024 640-0  .  Fax: -300

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